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At the World Robot Conference 2016, which ran from Friday to Tuesday in a southern suburb of Beijing, some companies complained that the event is unlikely to help them due to the overheated market. Manufacturers looking to automate have had a hard time finding workers to operate their robots, and the industry is still struggling with how to better integrate operation systems. The frenzy in China's robotics market is cooling, and people are raising more practical questions about how to best implement robotics in manufacturing.

ARM World Robot Conference 2016
 Beijing-based Yaskawa Shougang Robot Co showcases its industrial robots at the World Robot Conference 2016 in Beijing. Photo: Chen Qingqing/GT


On a chilly Friday afternoon, dozens of attendees at the World Robot Conference 2016 in suburban Beijing gathered around an industrial robotic arm demonstrating its delicate grip and wide range of motion.

The six-axis robotic arm can be used in a wide range of applications such as assembly, dispensing, materials handling and packaging.

"I am not surprised by the progress these exhibitors have made in automation. I know many Chinese factories are equipped with industrial robots to increase efficiency," an attendee surnamed Zhang told the Global Times on Friday at the conference, which ended on Tuesday.

China has been considered a growth market for industrial robots over the last few years, Vitaly Nedelskiy, president of the Russian Association of Robotics, said at the conference on Friday.

China's supply of industrial robots grew by a robust 17 percent in 2015, Nedelskiy noted. Companies installed 68,000 robots last year, though the ratio of robots to workers remains far below the global average.

Globally, the average ratio of robots to workers, known in the industry as robot density, stood at 69 installed robots for every 10,000 employees in 2015, according to the International Federation of Robotics (IFR).

By comparison, China's average robot density is about 49 robots per 10,000 workers, Nedelskiy noted.

Under its "Made in China 2025" or China's "Industry 4.0," the Chinese government has set a target for China to have 150 robots per 10,000 workers by 2020.

To achieve the goal, the country's industrial enterprises would have to add 600,000 to 650,000 industrial robots by the end of the decade, according to the IFR.

Because the government is encouraging Chinese manufacturers to install more automated machinery and robots to boost efficiency, about 3,400 companies around the country are now engaged in the robotics business, domestic industry news site robot.ofweek.com reported in May.

However, the development of China's robotics industry has been uneven and the market has grown overheated, leaving major challenges that need to be addressed, industry experts said during the conference.

Men and machines
Despite the rapid growth of China's robotics industry, which had about 20 percent of the domestic market share in 2015, the country lacks workers trained to run the machines, said Qu Daokui, president of Shenyang SIASUN Robot & Automation Co. The lack of workers is one of the major issues many Chinese factories are facing today.

With the government so clearly behind the robotics industry, factories have jumped to acquire automated machinery. The city of Dongguan, South China's Guangdong Province, often referred to as "the world's factory," has adopted a strategy called "Robotics-powered Smart Manufacturing" to improve the productivity of local manufacturers.

There are nearly 200 robot manufacturers in Dongguan, according to a document the local government sent to the Global Times in February. So far, 400 factories have been equipped with a total of 10,000 robots.

Although they have the robots, they still need people to operate them, said Qu, whose company acquired a German vocational training institution in February.

"More and more factories are asking us to teach them how to use [industrial robots], instead of just installing them, which illustrates how important it is to educate more skillful workers," Qu told the Global Times.

The lack of trained workers has weighed on some small and medium-sized enterprises (SMEs) in the Pearl River Delta, said an employee in charge of automation at an original equipment manufacturer in Dongguan, who spoke on the condition of anonymity. Dongguan is an industrial powerhouse in the Pearl River Delta region.

The situation also jeopardizes the government's goal of automating more of the city's manufacturing industry.

"It's hard to find sufficient skillful workers who can handle those machines, and some factories only use automated machines when local officials visit their production lines, and they go back to labor-intensive production after [the officials] leave," the employee told the Global Times on Sunday.

The factories benefit from the government subsidies they receive for rebranding themselves as an "automated business," but few local SMEs actually benefit from installing industrial robots, the employee said.

As it turns out, operating a robot is a multidisciplinary task involving the integration of software, hardware and core technologies, experts said.

A lot of people just think "I'll buy a robot and place it and connect it", but they end up with a lot of problems, said Oussama Khatib, director of robotics laboratory at Stanford University.

Technology and the future
For those who focus on research and development (R&D) in the robotics sector, more effort needs to be made to make the machine smarter by introducing more advanced technologies, but China has a long way to go, industry representatives said.

The rise of China's robotics industry has encouraged a growing number of companies to enter the field, but many of them don't bother with developing their own core technology and stick to manufacturing low-end products, said Gan Zhongxue, chief technology officer of the ENN Group.

"Some elements like the RV reducer and controller are still produced by foreign companies," he told the Global Times on Friday. An RV reducer, one of reduction gears, is used for transmission and the controller is used for controlling the machine.

Purchasing those components from overseas raises the manufacturing costs for Chinese robotics companies.

As far as technological trends are concerned, companies will be concentrating on the collaboration between humans and machines, simplified applications and light-weight robots, the IFR said in its World Robotics Report 2016.

And the demand for industrial robots will likewise be driven by a whole assortment of factors, such as the handling of new materials, energy efficiency, and better developed automation concepts, the report said.

For now, a large part of industrial robots are operating under digital control systems, but a more harmonized human-robot interaction requires greater flexibility and autonomous operation in unstructured environments, which is unlikely to be achieved for the moment, said Zuo Shiquan, head of the equipment industry institute at the CCID Institute affiliated with the Ministry of Industry and Information Technology.

"Although the application of robots in China has expanded in recent years, the next step ought to be to improve R&D, which will help keep us from falling behind our foreign competitors," he told the Global Times.



 By Chen Qingqing Source:Global Times Published: 2016/10/24 19:38:39





 
CHIPMAKER Intel's Altera unit has unveiled the Stratix 10, a quad-core FPGA that features a 64-bit ARM Cortex-A53 with five times the density and twice the performance of Altera's previous generation Stratix V.
The Stratix 10 offers 70 per cent lower power consumption for the same performance and will be produced on Intel's latest 14nm process technology. 
The device was unveiled by Dan McNamara, corporate vice president and general manager of the Programmable Solutions Group (PSG) at Intel.
"Stratix 10 combines the benefits of Intel's 14nm tri-gate process technology with a revolutionary new architecture called HyperFlex to uniquely meet the performance demands of high-end compute and data-intensive applications ranging from data centres, network infrastructure, cloud computing and radar and imaging systems," he said.
The device is intended for data centre applications and networking infrastructure, and comes after Intel signed adeal in August with ARM to produce chips based on ARM's intellectual property in Intel's most advanced chip production facilities.
The arrangement came after Intel struck a deal in2013 to make 64-bit ARM chips for Altera when it was designing the Stratix 10.
"FPGAs are used in the data centre to accelerate the performance of large-scale data systems. When used as a high-performance, multi-function accelerator in the data centre, Stratix 10 FPGAs are capable of performing the acceleration and high-performance networking capabilities," explained McNamara.
The device is among the first new products that Intel will produce on its own fabs that incorporate ARM microprocessor technology since offloading the Xscale business to Marvell in 2006.
Intel had acquired the Xscale business, then called StrongARM, after buying Digital Equipment's semiconductor operations in the late 1990s.
Meanwhile, Intel completed the acquisition ofAltera in December 2015, when CEO BrianKrzanich said: "We will apply Moore's Law to grow today's FPGA business, and we'll invent new products that make amazing experiences of the future possible - experiences like autonomous driving and machine learning."
This is not the first time that a chip design company has blended memory with switching fabric. The Xilinx Zynq-7000 is an all-programmable SoC comprising two 32-bit ARM Cortex-A9 cores, an FPGA and a number of controller cores to handle Ethernet, USB and other controllers.

ARM Holdings is currently preparing the Cortex-R52 application processor, the follow up for the ARM Cortex-R5 chipset, which is already being used in a number of safety-critical applications. The new generation Cortex-R52 is set to be around 35% more powerful than the outgoing chip design and has recorded 1.36 Automark per MHz on the EEMBC AutoBench according to the Green Hills Compiler 2017, the highest reported benchmark of the class. ARM’s Cortex-R52 is designed with many built-in protections against random, design and software errors and is compliant with ISO 26262 ASIL D and IEC 61508 SIL 3 safety standards. As part of this, the chipset identifies an issue and is capable of performing safety-critical tasks, such as bringing a vehicle to a stop, in the event of a problem. The Cortex-R52 has the ability to reach a decision based on circumstances and the information available. This means that ARM’s new chip could potentially be used in autonomous vehicles, factory product lines, power plants and medical equipment. The artificially intelligent design will make it easier for an overall products to reach the necessary safety standards and certification.
ARM Cortex-R52 application processor for self driving cars
ARM’s worldwide marketing and business development manager, Richard York, explains that the kinds of products the Cortex-R52 is destined for can affect life, but that the built-in decision making technology “…will make it much easier to do increasingly complex software.” ARM’s new Cortex-R52 design uses the hardware to separate software tasks, which is a means of ensuring safety-critical code is kept isolated. This makes is considerably easier to debug code and makes use of a software “hypervisor” to police the code running on the chip. Ultimately, ARM’s new high performance design helps developers build safety-critical applications and the first customer, STMicroelectronics, will be using the Cortex-R52 as part of their “Smart Driving” vision. The Cortex-R52 will be put to service in a number of ways including powertrain, chassis and ADAS (advanced driver assistance systems). STMicroelectronics’ Automotive & Discrete group vice president and Automotive Digital Division general manager, Fabio Marchiò, explained that the Cortex-R52 is the best chip for task that must combine “safety without loss of determinism.” Fabio also explained that the Cortex-R52’s support for virtualization technology should lead to a streamlined integration process. This should save manufacturers time and development costs.

There is currently significant interest into the autonomous automobile sector as more and more manufacturers are developing products and services for the industry. Although it is the technology and automobile manufacturers that are getting more of the limelight, it’s important to remember that behind these big brand names there are a large number of supporting companies that are building the tools necessary to enable tomorrow’s technology. It is not yet clear how quickly we will see autonomous vehicles on the road as in addition to the technology issues, there are significant legislative barriers: today’s road laws were not designed with a machine being responsible for the vehicle rather than a driver. With many different companies working on the end product, ARM Holdings is clearly taking the view that, not unlike the California gold rush, it is better to sell the underlying technologies to be used by the final product, rather than the final product.

Here, ARM Holdings appear to be well positioned for this. The company, which was recently bought by SoftBank for around $31 billion, does not manufacturer their own chips but instead license their designs to manufacturers. This very much reduces the risk to the business of a failed automotive product. Both the manufacturer and ARM work with developers to bring the product to market. Following the SoftBank takeover, ARM may now have sufficient financial backing to allow the company to expand its operations and design specialist chipsets for the automotive markets. Although the new ARM Cortex-R52 will not be available in devices until early 2018, this may be the first of a family of new products designed for the automotive market.
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